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Material Specification

BUILDING COMPONENTS

FIBER COMPOSITE PANEL SYSTEM: FSPs Modular panels are constructed with the most common building materials available today, such as: sand, cement, fiber , fiber cement, and adhesive, plus various insulation materials. These materials are put together in such a way as to produce a, high-strength rigid building panels capable of becoming a structural member of a building, thus eliminating presently expensive building materials and the high skills required to put them together.
The versatility of the material and the advanced technology applied allows the construction of a complete structure from foundation to roof. The building components include composite structural insulated panels that can be used to manufacture exterior walls, interior walls, beams, columns, profiles, and roofing.

CHARACTERISTICS OF COMPOSITE PANELS

Sustainability

  • Waterproof and does not provide a food source for algae and mold.
  • FCPs do not provide a living environment for termites or rodents.
  • Hurricane resistant
  • Fire resistant – fire safe (no fire ignition, no spread of fire).
  • sound insulating
  • Resistant to extreme temperatures
  • environmentally friendly, no harmful gas emissions
High strength-weight ratio
Excellent rapidity-weight ratio
Exceptional insulating properties
Water proofing
Fireproofing
Bug and vermin proofing
Fungus proofing
Long- life durability
Unlimited design flexibility

Resource and Waste Reduction

  • No need for heavy machinery such as forklifts or cranes.
  • Reduced labor demands – Much faster than conventional building construction.
  • Minimal production debris, avoiding environmental contamination and/ or clean up.

TECHNICAL FEATURES OF (Prefab Nest)

TECHNICAL DATA
EARTHQUAKE CONDITIONS (1st degree earthquake zone) effective ground acceleration coefficient: A0=0,4 seismic zone vi
CLIMATE CONDITIONS Production is made based on 3rd climate zone
WIND SPEED VALUE Homes are designed to resist sustained HUD Zone II wind speeds of 100 mph (equivalent to approximately 120 mph peak gust winds)(Must be fixed to the ground)
Super Structure Steel sections and profiles incorporating columns, wall frames, trusses, purlins, bracings, ties etc., and designed to withstand all stress, strains and loads of the building and thus, assembled and installed at site with fasteners and bolts embedded in foundation for structural stability considering natural forces such as wind velocity, temperature gradient, rain, seismic zone IV-V.
The foundation will be made by the client (optional) where the anchor bolt made of M.S. round 12mm dia and 18″ length (opening at the bottom) will be grouted to hold the building strongly for which drawing will be supplied by us.
Inner/Outer WALL INSULATION COEFFICIENT Between outer and inner wall skin: Fiber (EP) K — Value: 0.026 K cals/hr 0 C at 10° C mean temp Density: 15kg/M3
Thickness: 50mm for walls and roof
Slab Size: I 1.22mtr X 1.22mtr
Resistant to: Heat and sound.
(Conforming to: IS: 8183 and BS: 3958 Part 5 Fire retardant: BS: 476 Part4)
CEMENT BOARD Density: ~ 1300 kg / m³ flame retardant (B1 to DIN 4102 Part 1)Thermal conductivity coefficient (λ10 ˚ C dry)
EPS (Expanded Polystyrene Foam) TS EN 13163
CHASSIS LOAD CAPACITY 200 kg/m² (for two-floor buildings)
ROOF INSULATION COEFFICIENT K: 0.39 Kcal/m²hC ( K: 0,43 W/m² K )

INTERIOR AND EXTERIOR PANELS

High Density Fiber-Reinforced Cement Boards Conforming to: IS: 14862: 2004/IS: 5476:2004
Size: 2.44mtr X 1.22mtr, 12mm/10mm thick
Resistant to: Heat, moisture and fire.

PANEL JOINTS

As joining elements special U and H galvanized steel profiles are used that are bent and combined by means of special connection system. Rust will not occur as a result of sweating because of the curved edges.

CARRIER CONSTRUCTIONS

Pre-coated profile rust proof GI Corrugated sheets conforming ti IS: 2096:1992. Roof trusses, beams and columns are made of special shaped galvanized steel profiles. Bolts and nuts are used in assembly so that building can be reassembled.

MEZZANINE CONSTRUCTION

The mezzanine construction carrier frame is made of special shaped galvanized steel profiles.

ROOF

Sloping value for gable roof and pitched roof systems is 30%. Pre-coated profile rust proof GI Corrugated sheets conforming IS: 2096:1992
Over the metal purlin, painted trapezoidal steel sheets are placed as roof covering. Optionanally tile pattern painted trapezoidal sheets can be applied. Gable end covering is PVC paneling. Overhangs are 20 cm. Wide galvanized steel sheet shaped fringes with vents are used. For the roof special shaped galvanized steel sheet in diagonal shape are being used. PVC made square shape rain gutters and cylindrical downspouts with mounted accessories are used. Rain gutters and its accessories can be made of steel sheet upon request.

CEILING

For ceiling GI, powder coated grid system with high density fiber reinforced cement board/gypsum board are used confirming to IS 14862 and ASTM-E84, C423. For ceiling insulation above the suspended ceiling gypsum board, 80 mm glass wool is laid. Below the combining roof chassis, omega profiles that are made of galvanized steel are fastened. Rust will not occur as result of sweating that occurs on steel sheet edges because of curved shape.

DOOR

Main door frame with Gum saal wood with teak wood panel door shutters with locks and hardware IS 2202-1983.
door frame with Gum saal wood with teak wood panel door shutters with locks and hardware IS 2202-1983.

WINDOWS

Aluminum frame with 3 track powder coated glazed windows.

STAIRS

Produced from galvanized steel profiles. Stairs are assembled using seamless screw system. Metal parts are painted with electrostatic paint. (Applicable for multi floor constructions)

PAINTINGS

Outer wall weather coat exterior paint. Inner wall emulsion paint, branded grades.

Flooring

Poly Vinyl titles of 2mm thickness over IPS confirming to BS 3261: 1973 Type B.

Kitchen

Kitchen platform with 20mm granite top.

ELECTRICAL INSTALATION

Wall lights located to achieve uniform light in the room, Light, plug and fan point and switches are provided for all needs. All Earthling for electrical works and power points shall be provided.
Electric meter, ground rods and outdoor connections are responsibility of the Client.

SANITARY INSTALLATION

Wash basin, one European Commode with flushing system, towel rail, soap tray, a mirror, one exhaust fan, 6″ size and non-skid floor titles. Toilet wall glazed tiles up to 6 feet height.
Clean water pipes are made of PPRC and waste water pipes are made of PVC and all materials are TSE certified.

FOUNDATION AND CONCRETE

Concrete slab (foundation) should be done according to the concrete plan (basic dimensions) Concrete slab and soil survey are responsibilities of the customer. The building is fixed to the ground with anchors and steel dowels. Anchored raft or steel wire mesh foundation should be prepared. The customer is responsible for all excavation operations.

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